LIVE — Industrial Analytics Platform

Your Boiler Is Losing Fuel Somewhere

Find out exactly where — in minutes, not days. Every loss traced back to your own readings, with audit-ready reports you can defend to management.

Validated
Against real operating data
BEE Guide Book 2
Methodology
Solid · Oil · Gas
All fuel types
thermolytics.in/dashboard
84.6Efficiency
Fuel Rate
2,450kg/h
Steam Output
18.5T/h
Heat Loss
12.8%
Annual Savings
₹4.2L/yr
Loss BreakdownSAMPLE
FlueH₂H₂ORadBDUC
Flags excess-air and heat-loss improvement opportunities

The Boiler Cycle, Instrumented

Every loss, where it happens

Fire-tube, water-tube or package — every boiler shares one cycle. Thermolytics traces each stage from the readings you already take, so you see exactly where the fuel goes.

DeaeratorfeedwaterBFWpumpEcono-mizerfeedwaterSteam DrumFurnace /BurnerdownriserSuper-heaterSteamoutblowdown (L10)FDair in (L4)Air pre-heaterhot airFuelflue gasStackflue loss L1water/steamair/flue gasfuellosses
Feedwater & blowdown
Heat carried in and out
Fuel & combustion
GCV, excess air, firing rate
Steam output
Pressure, temperature, flow
Flue gas losses
Stack temperature & O₂
3
Fuel Phases
Solid · Liquid · Gaseous
Validated
Against Real Plants
Actual operating parameters
BEE
Guide Book 2
Direct & indirect methods
100%
Input-Driven
No hidden defaults

Core Capabilities

Engineered for Precision

Every module follows the BEE India Guide Book 2 calculation methodology.

Boiler Efficiency

Direct & indirect (heat-loss) methods per BEE India Guide Book 2.

Heat Loss Analysis

Stack, radiation, blowdown losses broken down with diagnostics.

Fuel Estimation

Predict fuel needs and savings at 1%, 2%, 5% improvements.

Steam Tables

IAPWS-IF97 interactive lookup — saturated and superheated.

Smart Recommendations

Automated efficiency analysis with estimated annual savings.

Multi-Boiler Compare

Up to 10 boilers side-by-side with aggregate scoring.

How It Works

3 Steps to Insights

No spreadsheets. No guesswork. Standards-based analytics.

01

Enter Parameters

Guided forms with smart defaults, real-time validation, and fuel analysis auto-fill.

02

Get Instant Results

Live efficiency gauge, heat loss breakdown, and benchmark comparison computed instantly.

03

Export & Optimize

Detailed performance reports, AI recommendations, and ₹ savings calculations in one click.

Pricing

Simple, Transparent Pricing

Start free. Upgrade when you need the full module suite and unlimited saves.

Free Forever

For students & quick checks

0
No credit card
Direct Efficiency Calculator
Steam Tables
Fuel Analysis (GCV / NCV)
3 Saved Calculations
Start Free

Weekly Pass

Consultants & auditors

799/week
≈ $10/week
Full premium access
All calculation modules
Automated recommendations
Optimization & Savings
Benchmarking & Reports
Limited report downloads
Email support
Get Weekly Pass
Recommended

Monthly

Plants & energy managers

3,000/month
≈ $36/month
Everything, unlimited
Unlimited uploads & reports
Automated recommendations
Optimization Center
Savings Dashboard
Historical trend analysis
Priority support
Go Monthly

Your journey: Free Forever → Weekly Pass → Monthly. Upgrade anytime as your needs grow. No refunds; cancel anytime.

FAQ

Common Questions

Yes! Sign up free and access the Direct Efficiency module — no credit card required.
All modules follow BEE India Guide Book 2 methodology. Direct and indirect (heat-loss) efficiency methods are both supported.
Direct method compares heat output (steam) to heat input (fuel). Indirect method calculates efficiency as 100% minus all measured losses — dry flue gas, hydrogen, moisture, radiation, blowdown, and unburnt carbon.
Fuel analysis (ultimate/proximate), flue gas O₂/CO₂, flue gas and ambient temperatures, steam and feedwater conditions, and fuel/steam flow rates. The calculator auto-fills GCV and NCV from your fuel composition.
Yes. Every efficiency calculation shows fuel per ton of steam, cost per ton, daily and annual fuel cost. The AI recommendations quantify savings from reducing excess air, stack temperature, and blowdown losses.
Coal, HFO, LDO, PNG, LPG, biomass, and custom fuel compositions — with full ultimate and proximate analysis.
All traffic is encrypted in transit with HTTPS/TLS. Your calculations are private to your account, and we follow the principles of the DPDP Act, 2023. See our Privacy Policy for details.
Validated against actual operating parameters of known solid, oil and gaseous fuel boilers

Built for Plant Engineers

Why Engineers Choose Thermolytics

Standards-based calculations, complete transparency, and reports you can hand to management.

1

Standards-based methods

Efficiency by both the direct and indirect (loss) methods, following BEE India Guide Book 2 calculation methodology, with GCV and NCV bases reported separately.

2

Every input drives the result

No hidden defaults or black-box numbers. Each loss and output traces back to the values you entered, and the tool flags inputs that are physically inconsistent.

3

Audit-ready reports

Generate detailed boiler performance reports as branded PDFs — following BEE Guide Book 2 methodology, replacing hours of manual spreadsheet work.

Professional Services

Need Hands-On Expert Analysis?

Beyond our SaaS platform, our sister concern — a team of experienced boiler engineers — provides on-site consultancy for plants that need detailed analysis and implementation support.

On-Site Efficiency Audit

Comprehensive boiler performance assessment following BEE Guide Book 2 methodology, with detailed loss analysis.

Energy Audit & Compliance

Statutory energy audit support for designated consumers, aligned with the BEE framework and regulatory documentation.

Combustion Optimisation

Fine-tune air-fuel ratio, burner settings, and controls for maximum efficiency and minimum emissions.

View All Services & Request Consultation

Start your free trial — no credit card required

Start optimizing your boiler performance with Thermolytics.